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Walls
Solid wall
A solid, single-layer wall is a basic type of prefabricated reinforced concrete walls – with a constant cross-section. It has appropriate structural reinforcement based on static calculations. The advantage of the prefabricated element is the much higher durability of the concrete surface compared to the gypsum plaster used in residential construction. By choosing to leave the reinforced concrete walls unfinished, we do not have to worry about mechanical damage to the surface, which can be a particular advantage for families with children. A solid wall can be a structural wall, a curtain wall or a partition wall.
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PRODUCT FEATURES
Speed
Speed of construction
Saving on construction work
Minimisation of equipment on site and reduction of formwork work
Quality
High-quality elements
Aesthetics
One side moulded, bevelled edges
Strength
Grade of concrete at least C30/37
TECHNICAL DETAILS
Production process
Solid walls are produced using specialised tilting tables, thanks to which we can obtain a smooth surface. The table tops are equipped with pneumatic cylinders and adhesion vibrators to vibrate the concrete. They are equipped a heating system, so that the appropriate table temperature can be set to obtain high-quality elements. The other side is towelled and smoothed. The wall surface can be made with various types of imprints in the concrete – these can be the numbers of the premises or storeys, as well as an irregular surface of the entire wall formed using templates, available in a wide range of designs. To do this, we place the mould or other elements we want to imprint in the concrete on the table before laying the reinforcement. Before pouring the wall, the planned installation elements should also be arranged.
Production capabilities
We have 26 tilting tables that enable us to build walls measuring 13 x 4.5 metres. It is possible to make electrical installations, including junction boxes, inside the walls, thereby limiting electrical work to inserting cables and installation of fittings. The height of the produced walls is limited by road and transport gauges. In residential construction, we most often make walls that are one storey high, i.e. 2.6 to 2.8 m.
Design capabilities
In residential construction, we mostly use walls with a thickness ranging from 80 to 240 mm. Wall connections can be designed as system or monolithic joints. Walls connected using linear connectors (e.g., VS rails) ensure tightness, load-bearing capacity and durability of the joint. The joint is filled with high-strength mortar. In monolithic joints, walls feature specially shaped notches, and the space between them is filled with concrete on site.
Transport
Solid walls can be transported either upright or lying down. Walls are transported upright in special stands on a low-bed trailer. We also have special self-loading trailers for easier loading and unloading process. In this type of trailer, the floor is at a height of several dozen centimetres for transport of higher elements. The height of the transported wall can be up to 4.5 m. The length of the wall can be up to several dozen metres long.
Installation
Depending on the type of wall connection, the installation process differs slightly. The walls are placed on a previously prepared strip foundation and supported by installation brackets. In monolithic joints, adjacent walls are joined together with a concrete mixture. In the case of walls with system connectors, after they have been properly set, overlapping steel rope loops are placed in the space between the walls, and a ribbed bar is positioned at their connection point (the dowel lock). The whole is filled with high-strength expanding mortar.
TECHNICAL DETAILS
PRODUCT GALLERY
KATALOGI ORAZ CENNIKI
POBIERZ NASZE KATALOGI PRODUKTOWE
Od ponad 30 lat specjalizujemy się w produkcji elementów prefabrykowanych dla budownictwa: od mieszkaniowego poprzez obiekty użyteczności publicznej i przemysłowe, po skomplikowane elementy konstrukcji inżynieryjnych, drogowych, mostowych i hydrotechnicznych. Naszym celem jest produkcja najwyższej jakości materiałów budowlanych z betonu, w tym prefabrykatów nietypowych, wykonywanych na specjalne zamówienia dla firm i dla odbiorców indywidualnych, niezależnie od ich rodzaju i wielkości inwestycji.
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