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Walls

Solid wall

A solid, single-layer wall is a basic type of prefabricated reinforced concrete walls. It has appropriate structural reinforcement based on static calculations. In industrial construction, commonly elements include dock enclosure walls due to their resistance to impact loads, where there is a risk of impact from external or internal transport.

Use

→ Self-supporting curtain walls
→ Stiffening walls
→ Fire partition walls
→ Elevator shaft walls

SPEED
Speed of construction
MINIMISING EQUIPMENT
Minimisation of equipment on site and reduction of formwork work
QUALITY
High-quality elements
SURFACE
One side moulded, bevelled edges
GRADE OF CONCRETE
Grade of concrete at least C30/37

TECHNICAL DETAILS

Prefabrykowana ściana betonowa na stole uchylnym w zakładzie prefabrykacji

Production process of solid wall

Solid walls are produced using specialised tilting tables, thanks to which we can obtain a smooth surface. The table tops are equipped with pneumatic cylinders and adhesion vibrators to vibrate the concrete. They have a heating system, so that the appropriate table temperature can be set to obtain high-quality elements. The other side is towelled and smoothed. The wall surface can be made with various types of imprints in the concrete, e.g. using moulds. To do this, we place the mould or other elements we want to imprint in the concrete on the table before laying the reinforcement. Before pouring the wall, the planned installation elements should also be arranged.

Stoły uchylne do produkcji prefabrykowanych ścian

Production capabilities of solid wall

We have 26 tilting tables sufficient for the production of walls measuring 13 x 4.5 m. It is possible to make electrical installations, including junction boxes, inside the walls, thereby limiting electrical work to inserting cables and installation of fittings. The height of the produced walls is limited by road and transport gauges. In residential construction, we most often make walls that are one storey high, i.e. 2.6 to 2.8 m.

Ściana pełna z pętlami systemowymi oraz otworami pod stolarkę

Design capabilities of solid wall

In industrial construction, single-layer walls usually have a protective function, while the internal walls may be used to stiffen the structure or act only as a functional or fire partition. Wall connections can be designed as system or monolithic joints. Walls connected using linear connectors (e.g., VS rails) ensure tightness, load-bearing capacity and durability of the joint. The joint is filled with high-strength mortar. In monolithic joints, walls feature specially shaped notches, and the space between them is filled with concrete on site. The connection of walls at different height levels is made using rods inserted into robust pipes filled with high-strength mortar.

Transport prefabrykowanych ścian pełnych na naczepie samozaładowczej

Transport of solid wall

Solid walls can be transported both in vertical and horizontal position. Walls are transported in a vertical position in special stands on a low-bed trailer. We also have special self-loading trailers for easier loading and unloading process. In this type of trailer, the floor is at a height of several dozen centimetres for transport of higher elements. The height of the transported wall can be up to 4.5 m. The length of the wall can be up to several metres.

Prefabrykowana ściana pełna montowana pomiędzy słupami

Installation of solid wall

The installation process may differ slightly for different types of wall connections. The walls are placed on a previously prepared strip foundation and supported by installation brackets. In monolithic joints, adjacent walls are joined together with a concrete mixture. In the case of walls with system connectors, after they have been properly set, overlapping steel rope loops are placed in the space between the walls, and a ribbed bar is positioned at their connection point (the dowel lock). The whole is filled with high-strength expanding mortar. Subsequent wall levels are connected using sleeve rods and corrugated steel pipes, known as robust pipes. The method of connecting columns to the walls depends on whether the wall serves a protective function (suspended or self-supporting wall) or a stiffening functions. Walls that do not serve stiffening functions are usually designed with bolted joints, using installation brackets screwed with hammer screws to anchor rails embedded in the prefabricated element.

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TECHNICAL DETAILS

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Certyfikat | Elementy ścienne – dw

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Certyfikat / Długołęka / El. ścian / DE

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Certyfikat | Kielce1 | El. ścian

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Certyfikat | Długołęka Wieruszów Przywory Gajków | El. ścian

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dwu | Kielce1 | El. ścian

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dwu | Długołęka | Słupy

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dwu | Gajków | El. ścian

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dwu | Długołęka | El. ścian

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POBIERZ NASZE KATALOGI PRODUKTOWE

Od ponad 30 lat specjalizujemy się w produkcji elementów prefabrykowanych dla budownictwa: od mieszkaniowego poprzez obiekty użyteczności publicznej i przemysłowe, po skomplikowane elementy konstrukcji inżynieryjnych, drogowych, mostowych i hydrotechnicznych. Naszym celem jest produkcja najwyższej jakości materiałów budowlanych z betonu, w tym prefabrykatów nietypowych, wykonywanych na specjalne zamówienia dla firm i dla odbiorców indywidualnych, niezależnie od ich rodzaju i wielkości inwestycji.

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