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Walls

Composite wall

A prefabricated composite wall consists of two filigree type plates (containing target — structural reinforcement), connected with each other by trusses to ensure the stability of the system during transport, installation and laying of concrete. Thanks to their design, composite walls ensure that the elements are properly connected and work together during the construction and operation phases. We offer a wide range of applications for prefabricated composite walls. They can be used in basements of residential and public houses, terraced houses, industrial buildings, halls and multi-storey garages.

Use

→ Curtain walls, e.g. for façades, separation of fire zones
→ Partition walls, e.g. separation of premises
→ Load-bearing walls of underground storeys, garages, external and internal, separation of fire zones
→ Fences

Plastering
No need to plaster the walls
Minimisation of work
Site work without formwork and main reinforcement.
Speed
Speed and ease of installation
Quality
High quality external surfaces
Weather independence
Installation of components regardless of the weather conditions
Stay-in-place formwork
Can be used as a stay-in-place formwork

TECHNICAL DETAILS

Production process of Composite wall

The production process begins with the manufacturing of one of the two panels together with reinforcement and trusses used to connect the panels and ensure stability during transport and installation. The form filled with the concrete mixture is sent to a curing room to achieve the intended strength. After this stage, the second panel is produced to form a composite wall. When the second panel is filled with concrete mix, the first panel is placed on top of the other using a special rotating table. The formed composite wall is then sent back to the curing chamber. Once it has reached the appropriate strength, it is ready for transport.

Możliwości produkcyjne ścian zespolonych

Production capabilities of composite wall

The Betard production plant can manufacture walls up to 10 m wide and over 3 m high.

Design capabilities of composite wall

The panels forming the wall are generally designed to be 5 to 7 cm thick. It is possible to design and make openings and installations inside the wall. It is possible to make technological grooves and use bendable reinforcement.

Transport of composite wall

Composite walls can be transported both in vertical and horizontal position. During horizontal transport, the elements should be placed on wooden spacers. When transporting in a vertical position, the width of the wall should be parallel to the direction of travel. Walls are transported in a vertical position in special stands on a low-bed trailer. We also have special self-loading trailers for easier loading and unloading process. In this type of trailer, the floor is at a height of several dozen centimetres for transport of higher elements. The height of the transported wall can be up to 4.5 m.

Installation of composite wall

Walls are installed using self-propelled cranes or lifts equipped with appropriate slings or spreaders. Composite walls are installed on a previously prepared surface with starting bars embedded in concrete. After placing the element on the starting bars, it must be secured with diagonal braces and checked for vertical alignment. The next step after installing the composite wall is to lay the reinforcement for the wall joints (reinforcement cages or meshes). Then, a concrete mix with appropriate properties is poured between the composite panels.

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TECHNICAL DETAILS

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Certyfikat | Elementy ścienne – dw

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Certyfikat | Bydgoszcz | El. ścian

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dwu | Wieruszów | El. ścian

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dwu | Kielce1 | El. ścian

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POBIERZ NASZE KATALOGI PRODUKTOWE

Od ponad 30 lat specjalizujemy się w produkcji elementów prefabrykowanych dla budownictwa: od mieszkaniowego poprzez obiekty użyteczności publicznej i przemysłowe, po skomplikowane elementy konstrukcji inżynieryjnych, drogowych, mostowych i hydrotechnicznych. Naszym celem jest produkcja najwyższej jakości materiałów budowlanych z betonu, w tym prefabrykatów nietypowych, wykonywanych na specjalne zamówienia dla firm i dla odbiorców indywidualnych, niezależnie od ich rodzaju i wielkości inwestycji.

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